Our Overlay Setup Protocol
From technical structural scanning to final resin matrix cure, see exactly how we turn rough infrastructure around in under 72 hours.
Structural Site Survey
We perform compression diagnostics on your underlying concrete or asphalt footprint. Checking base thickness, expansion relief cuts, and drainage flow falls prior to application prep.
Deep Clean & Profiling
Aggressive mechanical wire cleaning and deep commercial-grade pressure washing removes moss residues, engine oil residues, and concrete efflorescence layers perfectly.
Epoxy Prime Application
Applying proprietary multi-part Vuba substrate primer sealers across clean pores. This acts as a structural moisture barrier and creates a chemical bond profile for the resin layer.
Forced-Action Batching
Our portable Baron forced-action paddle drum batchers mix calibrated 100kg UK aggregate packs alongside two-part aliphatic binding formulas and micro quartz powders.
Hand-Trowelled Finishing
Our master masons hand-compact the wet resin aggregate compound to precise depth limits (15mm paths, 18mm drives). Ensuring completely flush, un-jointed borders.
Cure Cycle & Handover
Matrix top-layers stabilize to cross-link hardness within 24 hours for basic foot navigation. Vehicle turning points complete polymer setting limits safely by 48 hours.
Want to review our technical base guide?
Download structural preparation data files detailing optimal existing concrete parameters.